Design-Led Prototype Cases设计驱动的原型案例

Case Work Built Around the Right Process.围绕正确工艺打造的案例。

The maker who thinks like a designer.像设计师一样思考的制造商。

Cases should prove more than a finished part. They should show how Maker No.1 reads design intent, chooses the right material-processing route, controls surface finishing and assembly, then keeps the path repeatable when a prototype needs to become a small batch.案例不仅展示最终零件,更应体现 Maker No.1 如何解读设计意图、选择正确的材料加工路线、控制表面处理与装配,并在原型转化为小批量时保持工艺路线的可重复性。

Customer names, drawings and restricted part details are shown only with written approval.客户名称、图纸及受限零件细节仅在获得书面批准后展示。

Tray of precision machined aluminum components
How to Read the Cases如何阅读案例
  1. DFMDFM
  2. Material Processing材料加工
  3. Surface Finishing表面处理
  4. Assembly装配
  5. Low-Volume Bridge小批量过渡
DFM FirstDFM 先行Process route before quote报价前确定工艺路线
Material Processing材料加工Subtractive, formative and additive减材、成形与增材
Finishing + Assembly表面处理 + 装配Demo-ready samples, not raw parts展示级样品,而非原始零件
Low-Volume Bridge小批量过渡Prototype logic carried into repeat builds原型逻辑贯穿重复生产
Real CNC milling process cutting a metal prototype part

Subtractive Processing Case减材加工案例

Precision geometry starts with the right cut.精密几何始于正确的切削。

Medical Device医疗器械Industrial Instrument工业仪器Robotics机器人

CNC machining is the route when the prototype must behave like the final material: real strength, clean interfaces, stable tolerance and visible edge quality. The case logic starts with DFM because a small radius, deep pocket or fixture decision can change both cost and reliability.当原型必须表现出与最终材料相同的特性(真实强度、整洁界面、稳定公差和可见边缘质量)时,CNC 加工是首选路线。案例逻辑始于 DFM,因为小圆角、深型腔或装夹决策都会影响成本与可靠性。

Typical Parts典型零件
Structural brackets, housings, fixtures, precision blocks and interface plates结构支架、外壳、夹具、精密块及接口板
Routes工艺路线
CNC milling, turning, wire cutting, tapping, finishing and inspectionCNC 铣削、车削、线切割、攻丝、表面处理及检验
Case Value案例价值
Fit-critical geometry, real-material validation and stable assembly tolerance配合关键几何特征、真实材料验证及稳定装配公差
Silicone mold and vacuum cast prototype parts in a workshop

Formative / Equal-Material Processing Case成形/等材加工案例

Batch-like feel before the hard tooling decision.在开模决策前获得量产级体验。

Consumer Product消费品Instrument Enclosure仪器外壳Pilot Build试产

Vacuum casting, sheet metal forming and similar routes help teams evaluate shape, touch, wall behavior and small-batch appearance before committing to expensive tooling. The right case is not just fast; it gives the customer a believable preview of how the product will feel in hand.真空复模、钣金成形及类似工艺路线有助于团队在投入昂贵模具前评估形状、触感、壁厚表现及小批量外观。正确的案例不仅在于速度快,更能为客户提供产品握持手感的真实预览。

Typical Parts典型零件
Soft-touch samples, enclosure shells, covers, bezels and formed brackets软触感样品、外壳、盖板、边框及成形支架
Routes工艺路线
Vacuum casting, silicone mold, sheet metal forming, inserts and painting真空复模、硅胶模、钣金成形、镶件及喷涂
Case Value案例价值
Appearance validation, ergonomic review and pilot quantity consistency外观验证、人体工学评估及试产一致性
Real metal additive manufacturing machine producing prototype parts

Additive Processing Case增材加工案例

Fast geometry validation while the design is still moving.在设计仍在迭代时进行快速几何验证。

Medical Device医疗器械Robotics机器人Optical / Instrument光学/仪器

Additive routes are strongest when the question is geometry, iteration speed or internal complexity. Maker No.1 uses 3D printing as a design tool, then helps decide whether the next version should stay printed, move to CNC, or become part of a combined route.当核心诉求是几何形状、迭代速度或内部复杂性时,增材制造路线最具优势。Maker No.1 将3D打印作为设计工具,并协助决定下一版本是继续打印、转向 CNC 加工,还是采用组合工艺路线。

Typical Parts典型零件
Complex housings, medical trial parts, internal channels, fixtures and quick mockups复杂外壳、医疗试验件、内部流道、夹具及快速手板
Routes工艺路线
SLA, SLS, SLM, post-curing, support removal, sanding and optional finishingSLA、SLS、SLM、后固化、去支撑、打磨及可选表面处理
Case Value案例价值
Short iteration loops, complex forms and early assembly learning缩短迭代周期、实现复杂结构及早期装配验证
Assembled handheld thermal imaging instrument with finished enclosure

Finishing + Assembly Case表面处理与装配案例

A sample is not done until it looks, feels and assembles like the product.样件的外观、手感和装配必须达到最终产品标准才算完成。

Inspection Instrument检测仪器Demo Sample演示样件Low-Volume Bridge小批量桥接

Many prototype suppliers stop at the part. The more useful case is a finished sample: color, texture, transparent windows, inserts, fasteners, button feel and internal fit all working together well enough for customer review, investor demos or pilot feedback.许多原型供应商仅止步于零件交付。更有价值的案例是成品样件:颜色、纹理、透明视窗、镶件、紧固件、按键手感及内部配合均完美协同,足以应对客户评审、投资人演示或试产反馈。

Typical Parts典型零件
Instrument enclosures, control panels, covers, buttons, lenses and assembled samples仪器外壳、控制面板、盖板、按键、镜片及装配样件
Routes工艺路线
Painting, plating, anodizing, texture matching, logo application, inserts and assembly喷漆、电镀、阳极氧化、纹理匹配、Logo丝印、镶件及装配
Case Value案例价值
Looks-like and works-like review before the product leaves prototype mode产品脱离原型阶段前的外观与功能评审

Capability Matrix能力矩阵

How different case types use the same manufacturing base.不同案例类型如何共用同一制造基础。

Subtractive减材制造CNC + TurningCNC + 车削Fit-critical metal and plastic components配合关键的金属与塑料零部件
Formative成型工艺Vacuum Casting + Sheet Metal真空复模 + 钣金Batch-like samples before hard tooling开硬模前的类量产样件
Additive增材制造SLA + SLS + SLMSLA + SLS + SLMFast iteration and complex geometry checks快速迭代与复杂几何验证
Finishing表面处理Painting + Plating + Anodizing喷漆 + 电镀 + 阳极氧化Color, texture and surface expectation control颜色、纹理及表面预期控制
Assembly装配Inserts + Windows + Fasteners镶件 + 视窗 + 紧固件Demo-ready samples and fit validation演示级样件与配合验证
Low-Volume Bridge小批量桥接Repeatable Route可重复工艺路线Prototype learning carried into small batches将原型经验延伸至小批量生产

Confidential by Default默认保密

Good cases protect the customer as much as they prove the capability.优秀的案例在证明能力的同时,同样注重保护客户。

For medical, aerospace-grade, robotics and inspection projects, customer identity and part geometry may be more sensitive than the manufacturing process itself. We keep public cases intentionally generic until a customer approves the details.在医疗、航空航天级、机器人及检测项目中,客户身份和零件几何形状可能比制造工艺本身更敏感。在客户批准细节前,我们公开案例会刻意保持通用化。

NDA before files签署 NDA 后发送文件Approved logos only仅展示授权 LogoNo restricted part geometry不展示受限零件几何Case details by written permission案例细节需书面授权

From Case to Quote从案例到报价

Send the part, not a perfect brief.直接发送零件,无需完美简报。

CAD ReviewCAD 评审Process Route工艺路线Prototype Build原型制作Low-Volume Supply小批量供应

Have a Similar Part?有类似零件?

Send us your design. We'll tell you how to make it right.发送您的设计,我们为您提供专业制造方案。

Free DFM feedback with every quote. English-speaking engineers. NDA before you share a thing.每次报价均含免费 DFM 反馈。英语工程师对接。分享前签署 NDA。